Process Safety Management (HSE14)
Description
Activities at high hazard industries like oil & gas, refineries, and petrochemicals etc. are associated with high risk. Low probability high impact incidents make the industry to relook into their Health, Safety and Environmental management system’s efficacy and improve upon the areas where special attention is required. Based on the disasters that occur in these industries, it is recognised that Process Safety Management is vital to ensure safety of employees, community, environment and sustainability of the business.
Course Level: Foundation / Skill
Duration: 4 days
Instructor: Chandrasekhar Seethepalli
Course Level: Foundation / Skill
Duration: 4 days
Instructor: Chandrasekhar Seethepalli
Designed for you, if you are...
- A manager, engineer, supervisor or any other professional wishing to improve your HSE competency
How we build your confidence
- The course will be presented face-to-face, supported by real-world examples
- The instructor is a Certified Functional Safety Expert with more than three decades of experience in Process Safety Management
The benefits from attending
The course is designed to provide a basic breadth of knowledge and understanding that enables participants to contribute effectively to the management of process safety risks.By the end of the course participants will feel confident in their understanding of:
- Process Safety Management
- Process Hazard Analysis - types, techniques, methodology
- Responsibilities of design & operating companies
Topics
Module 1: Introduction to Process Safety Management System- Historic perspective: the incidents that shaped process safety
- Process Safety Management meaning and importance
- Model for process safety management (including process safety framework, major accidents / accident causes, mechanisms for loss of containment, prevention and control measures, mitigation and emergency measures, process safety strategies)
- Best practices for implementing the essential PSM elements – RBPS
- Workshop “Anatomy of a disaster”
Module 2: Management of Process Risk – Fundamentals
- Establishing a process safety management system
- Introduction to hazards and risks; key hazards and basic science
- Hazard identification techniques overview
- Risk assessment and hierarchy of risk control
- Industrial process safety hazards: loss of containment
- Risk definition, risk acceptation criteria, applying ALARP principle
- Risk management techniques used within the process industries
Module 3: Process Hazard Analysis
- Workshop HAZOP
- Barrier thinking & the Swiss cheese model, guidelines for failure frequencies
- Layers of Protection Analysis and Safety Integrity Level
- Quantitative Risk Analysis of process hazards
- Inherent safety
- Design safety
Module 4: Operational Risk Control
- Reaction hazards control
- Operations – operational procedures, safe systems of work
- Role, purpose and features of a permit-to-work system
- Safe shift handover
- Operational readiness, sense of vulnerability
- Design and process hazards of typical unit operations
- Safe start-up and shut-down
- Management of change – change of people, control systems, plant and process
- Safety critical elements
- Hazardous area classification/static electricity
- Dangerous substances handling, bulk storage and transport operations
Module 5: Mechanical Integrity
- Asset integrity management and maintenance strategies
- Pressure equipment and protection systems
- Inspection and monitoring
- Important RAGAGEPs
- Contractor management
- Lifecycle approach in Process Safety
Module 6: Process Safety Leadership and Worker Participation
- Process Safety Leadership
- Worker engagement
- Process knowledge management
- PS competence, training and performance assurance
- Normalisation of deviance
- Organisational learning
- Learning from Incidents
- Industrial root cause analysis
- Human factors
- Measuring and establishing a good process safety culture in an organisation
Module 7: Legislation and Other Requirements
- Relevant PSM legislation, legal framework: US OSHA & RMP, Seveso
- Country specific HSSEMS/PSM requirements
- Process safety audit
- Process safety performance measurement
- Management review and continuous improvement
Module 8: Fire, Explosion, Toxic Release and Emergency
- Preparedness
Module 9: Project Work – Case Study
- Explanation of multi-stage case study (on Day one)
- Multi-stage case study presentation and evaluation
Concluding Session
- Course summary
- Individual action plan
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HOT Engineering GmbH Tel: +43 3842 43 0 53-0 Fax +43 3842 43 0 53-1 hot@hoteng.com
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