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Flow Assurance: Managing Flow Dynamics and Production Chemistry (PRE48)

  • 20-24 April 20265 daysVienna, AustriaCourse Fee: 4150 EUR + VAT

Description

Flow assurance has gradually evolved into a comprehensive discipline on its own and nowadays includes the entire production system, from reservoir to export.
Flow assurance ensures that all system bottlenecks (design, construction, operational, static, dynamic, organic, inorganic) are addressed and eliminated, reduced, or optimised. It involves the identification of potential and existing flow-related bottlenecks, from oil & gas reservoir drilling (i.e. horizontal section diameter and length) to well completion for all oil & gas fields and wells. Flow assurance also covers all stages of transporting hydrocarbons to storage or processing facilities as efficiently as possible. Flow assurance is therefore particularly important (and difficult) in offshore and other ‘extreme’ operational environments.
This course provides a comprehensive understanding of flow assurance principles, challenges, and mitigation strategies, focusing on managing flow dynamics and production chemistry from the reservoir to processing facilities. Participants will learn to predict, prevent, and remediate flow assurance issues throughout the lifecycle of oil & gas assets, ensuring reliable, economical, and safe production.

Course Level: Foundation / Skill
Instructor: Mohamed Mostafa Askar

Designed for you, if you are...

  • A manager
  • A petroleum, production, drilling or reservoir engineer
  • An operations, completion, well intervention or conceptual design engineer
  • A geologist or petrophysicist
  • A professional involved in the design, operation, and management of oil and gas production facilities, especially those working on new onshore, subsea, and deepwater developments

How we build your confidence

  • Professionally designed slides enhanced with animations and relevant video content
  • Real-world case studies
  • Interactive discussions

The benefits from attending

You will receive state-of-the-art information and foundational training to develop a comprehensive understanding of all aspects of flow assurance and related production chemistry. This includes the application of production chemicals and their role in enhancing oil production, extending asset lifecycle, and ensuring safe asset management in both onshore and offshore environments.
By the end of the course you will confident in their understanding of:
  • The importance of flow assurance in reducing or eliminating bottlenecks (pressure losses), preventing well and facility issues, and improving asset HSE and longevity
  • The nature and impact of waxes, asphaltenes, emulsions, scale, hydrates, bacteria and corrosion on production, safety, asset management and overall economics
  • The various uses and operational benefits of production chemicals in the oilfield and their role in optimising production and asset performance

Topics

Introduction to Flow Assurance and Fluid Fundamentals
Module 1: Introduction to flow assurance
  • Definition and importance: ensuring uninterrupted flow from reservoir to market, maintaining production reliably, economically, and safely
  • Historical context: origin of flow assurance as a discipline (Petrobras, early 1990s)
  • Scope: thermal hydraulics, production chemistry issues (hydrates, slugging, wax, scales, asphaltenes, corrosion, emulsions, etc.)
  • Key elements: fluid properties (PVT), fluid flow & heat transfer, solid deposition, corrosion/erosion
  • Domains: production chemistry, production engineering, surveillance & operations
  • Workflow: from exploration and appraisal through design, construction, and production phases. Importance of flow assurance considerations at each stage
  • Risk assessment: General definitions and Introduction to identifying and evaluating potential flow assurance risks

Module 2: Reservoir fluids and PVT properties
  • Reservoir types and drive mechanisms
  • Sampling techniques (downhole, surface recombination, and inline): proper methods for collecting representative fluid samples.
  • Importance of accurate fluid characterization: sampling and testing during field development and operational support
  • PVT Properties and phase behaviour: understanding phase diagrams, bubble point, dew point, critical point, compositional analysis
  • Fluid characterisation: equation of state (EOS) models (e.g., Peng-Robinson, SRK)
  • PVT lab analysis: overview of common PVT experiments (e.g., constant composition expansion, differential liberation, constant volume depletion, separator tests)

Flow Dynamics and Challenges
Module 3: Fluid flow fundamentals
  • Single-phase and multiphase flow: flow patterns in horizontal and vertical pipes (e.g., bubbly, slug, churn, annular), holdup, pressure drop, and modelling
  • Multiphase flow correlations: introduction to commonly used correlations for pressure drop and holdup prediction (e.g., Beggs and Brill, Duns and Ros, Petroleum Expert, etc.)
  • Flow regime maps: using flow regime maps to predict flow behaviour in pipes
  • Erosion velocity: calculating erosion velocity to prevent erosion damage

Module 4: Thermal hydraulics and slugging
  • Multiphase thermal hydraulic simulation: steady-state and transient analysis
  • Slug prediction and management: hydrodynamic slugging, terrain slugging, riser-induced slugging
  • Slug mitigation strategies: choke control, slug catchers, operational procedures
  • Pressure surge analysis: water hammer effect, causes, and mitigation techniques
  • Heat transfer principles: conduction, convection, and radiation in subsea pipelines
  • Insulation materials: different types and selection criteria for insulation materials to minimise heat loss

Solid Deposition – Hydrates, Wax, and Asphaltene
Module 5: Hydrate formation and prevention
  • Fundamentals of hydrate formation: thermodynamics and kinetics of hydrate formation
  • Hydrate phase equilibrium: understanding hydrate formation curves
  • Hydrate prevention strategies: thermodynamic inhibitors (e.g., methanol, MEG), low dosage hydrate inhibitors (LDHIs), anti-agglomerates
  • Active heating: electric heating, hot oil circulation
  • Dehydration: removing water to prevent hydrate formation
  • Pressure reduction: depressurisation as a hydrate control method
  • Hydrate Remediation: methods for dissolving or removing existing hydrate plugs

Module 6: Wax and asphaltene formation and management
  • Paraffin/wax formation: wax precipitation and deposition mechanisms
  • Wax deposition issues: pipeline blockage, reduced flow capacity
  • Wax management methods:
    - Prediction: Wax Appearance Temperature (WAT) determination
    - Inhibitors: wax crystal modifiers, pour point depressants
    - Hot oiling: circulation of heated oil to dissolve wax deposits
    - Chemical cleaning: use of solvents to dissolve wax
    - Pigging and well intervention: mechanical removal of wax and any solid deposits
  • Asphaltene precipitation: factors affecting asphaltene stability, asphaltene inhibitors and dispersants
  • Sludge formation and precautions
  • Case Studies: analysis of real-world flow assurance challenges and solutions

Other Solid Deposits and Flow Assurance Strategies
Module 7: Scales, corrosion, and other issues
  • Inorganic scales: scale formation mechanisms, scale inhibitors, scale removal techniques (e.g., acidizing) with actual case study
  • Naphthenates: formation and control of naphthenates
  • Emulsions: emulsion formation and stabilisation, emulsion breakers
  • Foams: foam formation and control
  • Corrosion: corrosion mechanisms, prevention methods, corrosion inhibitors, , Evaluation tools, and material selection
  • Erosion: sand production and erosion prediction and prevention
  • Bacteria and reservoir souring with actual case study

Module 8: Flow assurance strategy and system design
  • Strategies for system operability: developing a comprehensive flow assurance plan
  • Chemical strategies: selection and application of appropriate chemical treatments, additives, and side effects
  • Thermal management: insulation, heating systems, and heat tracing
  • System design considerations: pipeline routing, equipment selection, and operational procedures
  • Flow assurance risk assessment: HAZOP studies, FMECA analysis
  • Introduction to Computational Fluid Dynamics (CFD) in flow assurance:
    - What is CFD? Basic principles of CFD and its application to fluid flow and heat transfer problems
    - CFD workflow: pre-processing (geometry creation, mesh generation), solving (numerical simulation), post-processing (data analysis and visualisation)
    - Applications of CFD in flow assurance
  • Integration: how CFD results can be used in conjunction with software
  • Limitations of CFD: discussing the challenges associated with CFD modelling, such as computational cost, mesh dependency, and turbulence model selection

Flow Assurance Analysis, Operations, and Future Trends
Module 9: Flow assurance analysis and modeling
  • Steady-state and transient analysis: combining fluid flow, heat transfer, and thermodynamics using software tools
  • Sensitivity analysis: evaluating the impact of uncertainties on flow assurance predictions
  • Data validation: ensuring the accuracy and reliability of model inputs

Module 10: Flow assurance in operations and well testing
  • Operational procedures: maintaining production rate, avoiding blockage and slugging
  • Well testing: ensuring energy and facility capacity, monitoring fluid properties
  • Laboratory identification and testing of flow assurance issues and formation damage
  • Pigging operations: planning and executing pigging runs
  • Chemical injection optimisation: adjusting chemical injection rates based on field conditions.
  • Real-time monitoring: using sensors, fiber optics, and data analytics to detect and respond to flow assurance issues

Module 11: Economics and flow assurance future
  • Economic impact: CapEx and OpEx considerations for flow assurance solutions
  • Future trends: non-chemical scale inhibition, advancements in simulation tools, integration with digital technologies (e.g., machine learning, IoT), and remote monitoring
  • Environmental considerations: minimising the environmental footprint of flow assurance operations

Customer Feedback

"The course was rich in information, and the instructor was really easy to understand. Moreover, the diversity of the participants allowed experience exchange." - Engineer at Sonatrach

"Excellent course about the basic theory of the topic." - Project Engineer at MOL

"It helped me to get updated information on FA and its application in the oil industry, and to get explanations on corrosion causes & curing." - Sr. Production Engineer at Repsol

"The course was interesting and had a lot of useful information." - Flow Assurance Engineer at Sonatrach

"The course helped in understanding the issues faced in the field during operations in more detail." - WO and Well Intervention Engineer at Bapco


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