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Drillstring Design (DRI58)

    Description

    This is a cross-level course designed for both introductory learners and higher-level participants seeking a refresher. The course provides an in-depth understanding of drillstring design, operation, and inspection, essential for well construction professionals. It starts with foundational concepts, including drillstring metallurgy and component selection, then progresses to the mechanical forces acting on the drillstring during operations.
    Key design considerations for low angle wells will be covered before expanding into Torque & Drag (T&D) mechanics and the modifications needed in the Bottom Hole Assembly (BHA) as well inclination increases. The course also tackles environmental factors such as shock, vibration, erosion, and corrosion, integrating them into the design and operational decision making process.
    Additional topics will focus on advanced drillstring mechanics, hydraulics, wear and fatigue management, safety best practices, realtime monitoring, and emergency troubleshooting to provide a comprehensive understanding of drillstring performance and reliability.

    Course Level: Foundation
    Duration: 4 days
    Instructor: Kevin Gray

    Designed for you, if you are...

    • A professional - whether rig-based or office-based
    • An engineer involved in the design, inspection, or operation of drillstrings
    • An experienced professional in need of a refresher, particularly if it has been two years or more since your last drillstring design course

    How we build your confidence

    This course ensures effective learning and retention through a blend of interactive teaching methods:


    • Instructor-led learning: A mix of PowerPoint overviews, whiteboard explanations, use of BHA model kits and interactive exercises
    • Interlinked course narrative: Each topic builds on the previous one for a structured learning journey
    • Classroom engagement: Ample opportunities for class-led discussions and Q&A sessions

    The benefits from attending

    By the end of this course you will be able to:

    • Understand the fundamental considerations in drillstring design for low and high angle wells
    • Analyse torque and drag origins and their implications for well and drillstring design
    • Identify and mitigate causes of drillstring failure, including shock, vibration, erosion, and corrosion
    • Select appropriate metallurgy and components based on operational needs
    • Understand drillstring inspection, storage, and handling requirements to maximise service life
    • Design drillstrings to minimise rotary tendency and improve hole cleaning efficiency
    • Evaluate drillstring stresses in stuck pipe scenarios and loss of endpoint buoyancy considerations
    • Assess axial, torsional, and bending loads on the drillstring and apply fatigue management strategies
    • Understand drillstring hydraulics, including pressure loss, hole cleaning efficiency, and mud rheology effects
    • Recognise best practices for realtime monitoring of drillstring integrity and performance
    • Apply troubleshooting techniques for common drillstring problems, including differential sticking, mechanical sticking, and hole collapse

    Topics

    Fundamentals of Drillstring Design
    • Key principles and priorities in drillstring design
    • Material selection based on strength, flexibility, and wear resistance
    • Drillstring component overview: Drill pipe, HWDP, BHA, tool joints, stabilisers

    Drillstring Mechanics & Loading Conditions
    • Axial, torsional, and bending loads and their effects on performance
    • Buckling considerations - identifying sinusoidal and helical buckling risks
    • Fatigue management - predicting and preventing cyclic loading failures
    • Drillstring elongation and stretch due to high tension loads

    Drillstring Design for Low and High Angle Wells
    • Differences in design approach for low angle vs. high angle wells
    • Adjusting BHA configurations as wellbore inclination increases
    • Directional considerations and the impact of well trajectory

    Torque and Drag (T&D) in the Wellbore
    • What is Torque & Drag? Understanding frictional forces in the drillstring
    • Identifying key torque and drag contributors and mitigation strategies
    • Lubrication, mechanical friction reduction, and BHA adjustments

    Drillstring Hydraulics & Pressure Considerations
    • Pressure loss calculations in the drillstring and annulus
    • Drilling fluid effects - impact of viscosity, density, and rheology
    • Hydraulic optimisation for hole cleaning and pressure balance

    Drillstring Failure: Causes & Prevention
    • Common failure modes: Fatigue, twistoff, washouts, overtorquing, dogleg severity effects
    • Failure prevention through API standards and operational best practices

    Shock & Vibration: Impact on Drillstring Performance
    • Types of vibration: Axial, lateral, and torsional (stickslip)
    • Effects of shock and vibration on tool longevity and drilling efficiency
    • Vibration monitoring techniques for early detection of issues

    Wear & Fatigue Management in Drillstrings
    • Tool joint wear - prevention and maintenance techniques
    • Slip crushing and overtorqueing issues
    • Hardbanding best practices to reduce wear

    Drillstring Storage, Handling & Inspection
    • Best practices for storing, handling, and transporting drillstring components
    • API & DS1 inspection standards for drill pipe integrity

    Rotary Tendency & Hole Cleaning Considerations
    • Understanding rotary tendency and how to counteract undesirable directional effects
    • Designing drillstrings for optimal cuttings transport and wellbore stability

    Drillstring Stresses & Stuck Pipe Scenarios
    • Stress analysis during stuck pipe incidents
    • The impact of endpoint buoyancy loss on drillstring design

    Safety & Best Practices for Drillstring Operations
    • Connection makeup and torque control
    • Best practices for running and pulling drillstrings
    • Handling heavyweight drill pipe (HWDP) and collars safely

    Real-Time Monitoring & Data Interpretation
    • Protecting the drillstring in operations
    • Downhole data analysis - using MWD and LWD tools
    • Torque & drag monitoring - identifying early warning signs

    Troubleshooting Common Drillstring Issues
    • Designs to avoid differential sticking and mechanical sticking
    • Consideration to avoid pack-off scenarios
    • Fishing and recovery considerations


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